Oil Immersed Rectifier Transformer

Oil Immersed Power Transformer

Oil Immersed Rectifier Transformer

For steel mill DC drives and AC-DC variable frequency systems, this oil immersed power transformer pairs multi-group low-voltage windings with a robust industrial power transformer platform, ONAN cooling, and high short-circuit impedance for stable rectifier operation.

Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems
Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems

Built for Rectifier Duty in Steel and Drive Systems

The oil-immersed rectifier transformer is designed for steel mill DC motor drives and AC-DC variable frequency drive systems. Its three-phase three-limb core uses cold-rolled grain-oriented silicon steel, while high-conductivity copper windings support stable performance under rectifier loads.

Multi-group low-voltage windings are available in custom configurations and can operate independently or in parallel. High short-circuit impedance improves fault tolerance and multi-output stability, and multi-pulse rectification supports 6, 12, and 24 pulse configurations.

Cooling is ONAN with mineral oil as standard, with ONAF optional. The RAL7035 casing, high overload tolerance, and stable voltage regulation suit heavy-duty industrial operation.

Specifications at a Glance

Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems
Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems
Rated Capacity500 kVA to 100,000 kVA (or higher upon request). A summary also states up to 150 MVA domestic and 100 MVA global.
Input Frequency50 Hz or 60 Hz
Primary Voltage6 kV / 10 kV / 35 kV (other grid voltages available)
PhaseThree-phase
Secondary VoltageMultiple windings, e.g. 400 V to 1000 V or custom for rectification
Core StructureThree-limb core with high-quality cold-rolled grain-oriented silicon steel
Winding MaterialHigh-conductivity copper
Short-Circuit ImpedanceHigher impedance between LV groups, typically 6% to 10% or customized
Cooling MethodONAN; ONAF optional
Temperature RiseWinding not more than 65 K, oil not more than 60 K (standard)
Vector GroupDyn11, YNd11, or multi-winding custom configurations, including phase-shifting for multi-pulse rectification
Tapping Range±2 × 2.5% or ±5% (off-load tap changer)
Insulation LevelAccording to IEC 60076 / GB/T 1094 standards
Overload CapabilityStrong overload tolerance suitable for rectifier and drive loads
Additional OptionsMultiple secondary windings (2+ groups), high short-circuit withstand, low partial discharge, custom pulse configurations (6/12/24 pulse compatible)
Loss/Efficiency NoteNo-load loss, load loss, and efficiency comply with or exceed GB/T 6451 and international standards; exact values depend on customer voltage, capacity, and duty cycle.
Warranty18 months from delivery or 12 months from commissioning, whichever comes first; extended warranty available upon request.
PackagingRobust wooden crate or seaworthy export packaging with moisture-proof and shock-absorbing measures; oil drained or sealed during transport; manuals included.

How to Choose the Right Configuration

Begin with the connected rectifier or DC drive load. Then confirm rated capacity, primary voltage, input frequency, secondary voltage, winding groups, short-circuit impedance, vector group, tapping range, and cooling. ONAN cooling is standard, ONAF is optional, and standard temperature rise is not more than 65 K for the winding and not more than 60 K for the oil.

  • Capacity: 500 kVA to 100,000 kVA, with higher capacities available upon request.
  • Primary supply: 6 kV, 10 kV, or 35 kV, with other grid voltages available; 50 Hz or 60 Hz input.
  • Secondary scheme: multiple low-voltage windings, such as 400 V to 1000 V or custom configurations for rectification.
  • Impedance and pulse: short-circuit impedance typically 6% to 10% or customized; 6, 12, or 24 pulse compatible with custom pulse configurations.
  • Vector group: Dyn11, YNd11, or multi-winding custom configurations, including phase-shifting for multi-pulse rectification.

Applications in Steel Mills and Rectifier Systems

The transformer is designed for steel mill DC motor drives and AC-DC variable frequency drive systems. Applications include rolling mills, electrochemical processing, harmonic mitigation, and industrial DC power supply.

Multi-group low-voltage windings support independent and parallel operation modes, while high short-circuit impedance helps maintain multi-output stability. The three-phase three-limb core keeps the footprint compact, and high overload tolerance supports heavy-duty industrial operation.

Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems
Oil Immersed Rectifier Transformer | High Efficiency Rectifier Transformer for Steel Mill DC Motor & AC-DC Drive Systems

Standards, Testing, and Delivery Documentation

Compliance is stated with IEC 60076 and GB/T standards, and the product introduction also references GB/T 10228. ISO 9001, type test reports, and factory test certificates are stated; CE, UL, or industry-specific approvals can be arranged.

Packaging uses a robust wooden crate or seaworthy export packaging with moisture-proof and shock-absorbing measures. Oil is drained or sealed during transport, and manuals are included. Warranty is 18 months from delivery or 12 months from commissioning, whichever comes first, with extended warranty available upon request.

Discuss Your Rectifier Transformer Requirements

Share your capacity, voltage, frequency, secondary winding arrangement, pulse configuration, cooling preference, and delivery schedule. or review the product details.

Related Reading

Three notes to help clarify product requirements before contacting the supplier.

24-Pulse Rectifier Transformers in a Rolling Mill DC Drive Load Cycle

A rolling mill DC drive pulls power in short violent bursts, and that load cycle is the main reason 24-pulse rectifier transformers appear in steel mill drive trains.

Read article

Choosing Rectifier Transformer Suppliers for Overseas Steel Plant Projects

Overseas steel plant projects leave little room for delivery surprises, so supplier selection must cover packing, documents, production timing, warranty, and commissioning support—not price alone.

Read article

How Do You Specify a 12-Pulse Rectifier Transformer for DC Drives?

A 12-pulse rectifier transformer is easiest to specify when secondary voltage, phase shift, impedance, cooling, and temperature rise are written as one linked design condition for the DC drive system.

Read article

Frequently Asked Questions

what rated capacity range is available?

rated capacity is 500 kva to 100,000 kva, with higher capacities available upon request. a summary also states up to 150 mva domestic and 100 mva global.

which primary voltages and frequencies are supported?

standard primary voltages are 6 kv, 10 kv, and 35 kv, with other grid voltages available. input frequency is 50 hz or 60 hz.

what cooling method and temperature rise are standard?

onan cooling with mineral oil is standard, and onaf is optional. standard temperature rise is not more than 65 k for the winding and not more than 60 k for the oil.

what rectifier and winding configurations can be supplied?

multi-group low-voltage windings, independent and parallel operation modes, and multi-pulse rectification are supported. configurations are 6, 12, or 24 pulse compatible, and custom pulse configurations are available.

which applications is this transformer designed for?

the transformer is designed for steel mill dc motor drives and ac-dc variable frequency drive systems. applications include rolling mills, electrochemical processing, harmonic mitigation, and industrial dc power supply.

what standards, testing, warranty, and packaging are stated?

compliance is stated with iec 60076 and gb/t standards, with gb/t 10228 also referenced. iso 9001, type test reports, and factory test certificates are stated, and ce, ul, or industry-specific approvals can be arranged. warranty is 18 months from delivery or 12 months from commissioning, whichever comes first. packaging is a robust wooden crate or seaworthy export packaging with moisture-proof and shock-absorbing measures.

Leave a message
First Name *
Last Name *
Email *
Message *